Fully automatic fly ash brick machine. Pan mixer
For Mixing Raw Materials
Product Details :
Power : 20- 30 HP Three Phase Motor
Gear Box : V-9 & V-10
Capacity : 500 Kgs to 1000 Kgs.
Related Works
Autoclaved Aerated Concrete (AAC) Block Making Machine
<h3>Autoclaved Aerated Concrete (AAC) Block Making Machine</h3>
<img src="https://www.flyashbrickmachine.org/wp-content/uploads/2024/11/DE-Molder-.jpeg" sizes="(max-width: 1600px) 100vw, 1600px" srcset="https://i0.wp.com/www.flyashbrickmachine.org/wp-content/uploads/2024/11/DE-Molder-.jpeg?w=1600&ssl=1 1600w, https://i0.wp.com/www.flyashbrickmachine.org/wp-content/uploads/2024/11/DE-Molder-.jpeg?resize=300%2C225&ssl=1 300w, https://i0.wp.com/www.flyashbrickmachine.org/wp-content/uploads/2024/11/DE-Molder-.jpeg?resize=1024%2C768&ssl=1 1024w, https://i0.wp.com/www.flyashbrickmachine.org/wp-content/uploads/2024/11/DE-Molder-.jpeg?resize=768%2C576&ssl=1 768w, https://i0.wp.com/www.flyashbrickmachine.org/wp-content/uploads/2024/11/DE-Molder-.jpeg?resize=1536%2C1152&ssl=1 1536w, https://i0.wp.com/www.flyashbrickmachine.org/wp-content/uploads/2024/11/DE-Molder-.jpeg?resize=600%2C450&ssl=1 600w, https://i0.wp.com/www.flyashbrickmachine.org/wp-content/uploads/2024/11/DE-Molder-.jpeg?w=1280&ssl=1 1280w" alt="" width="1600" height="1200" />
<h5>AAC Block Making Machine</h5>
<h4>Product Description :</h4>
Autoclaved Aerated Concrete (AAC) blocks are lightweight, precast building materials that are used for construction purposes. They offer good thermal and acoustic insulation, are environmentally friendly, and are easy to work with.
<strong>The manufacturing process of AAC blocks involves several steps:</strong>
<strong> 1. Raw Material Preparation</strong>
<strong>• Cement:</strong> Ordinary Portland Cement (OPC) is commonly used.
<strong>• Lime:</strong> Finely ground quicklime or hydrated lime is used to enhance the reaction with water and other ingredients.
<strong>• Silica Sand:</strong> Fine silica sand or fly ash is used as a base material.
<strong>• Gypsum:</strong> Small amounts of gypsum are added to control the setting time of the mixture.
<strong> • Aluminum Powder:</strong> Used as a foaming agent to create the cellular structure in the blocks.
<strong>2. Mixing</strong>
The raw materials are precisely measured and mixed in a specific ratio. Water is added to the dry mix to form a slurry. The aluminum powder reacts with the alkaline environment (lime) to release hydrogen gas, creating small bubbles in the mixture.
<strong> 3. Pouring and Pre-curing</strong>
The slurry is poured into molds, where it begins to set and expand due to the hydrogen gas bubbles. This process takes place in a pre-curing room, typically at ambient temperature, and lasts for several hours. During pre-curing, the material reaches a semi-solid state, forming a "green cake."
<strong> 4. Cutting</strong>
Once the green cake has achieved sufficient strength, it is removed from the mold and cut into blocks of the desired size using cutting wires or automated cutting machines. The cutting process ensures precision and consistency in the dimensions of the blocks.
<strong>5. Autoclaving</strong>
The cut blocks are then placed in an autoclave, a large pressure vessel, where they undergo high-pressure steam curing. The autoclaving process typically occurs at temperatures of around 180-200°C and pressures of 8-12 bar. This process lasts for 8 to 12 hours and results in the formation of tobermorite, a calcium silicate hydrate, which gives AAC blocks their strength and stability.
<strong>6. Quality Control</strong>
After autoclaving, the blocks are allowed to cool and are then subjected to rigorous quality control checks to ensure they meet the required standards for strength, density, and other properties.
<strong> 7. Packaging and Distribution</strong>
The finished AAC blocks are then stacked, packaged, and transported to construction sites or distributors. They are often wrapped in plastic to protect them from moisture during storage and transportation.
<strong>Summary of Benefits</strong>
• Lightweight: Easier to handle and reduces structural load.
• Thermal Insulation: Helps in energy conservation.
• Acoustic Insulation: Reduces noise transmission.
• Fire Resistance: Inherently non-combustible.
• Environmentally Friendly: Produces less waste and uses less raw material compared to traditional concrete.
AAC blocks are widely used in the construction of residential, commercial, and industrial buildings due to their advantageous properties.
<h5>Product details :</h5>
<strong>Production Capacity </strong><strong>1000-1500 bricks per hour</strong>
<strong>Production Capacity 30 - 100 cubic meter Per Day</strong>
<strong>Automation Grade Semi-Automatic</strong>
<strong>Tolerance 0.5 mm</strong>
<strong>Autoclave Length 15 m - 20 m</strong>
<strong>Number of Layers 3</strong>
<strong>Method Autoclave Aerated</strong>
<strong>Automation Grade Automatic</strong>
<b>Power Requirement 65 HP to 120 HP</b>
<b>Material MS</b>
The weight of AAC blocks depends on their density. Typically, AAC blocks have a density ranging from 550 to 700 kg/m³. Using this density range, we can calculate the approximate weight of different block sizes.
<strong>Here are the weights of some common block sizes, assuming a density of 600 kg/m³ for calculation purposes:</strong>
<strong>1. 600 x 200 x 75 mm:</strong>
- Volume: 0.009 m³
- Weight: 0.009 m³ x 600 kg/m³ = 5.4 kg
<strong>2. 600 x 200 x 100 mm:</strong>
- Volume: 0.012 m³
- Weight: 0.012 m³ x 600 kg/m³ = 7.2 kg
<strong>3. 600 x 200 x 150 mm:</strong>
- Volume: 0.018 m³
- Weight: 0.018 m³ x 600 kg/m³ = 10.8 kg
<strong>4. 600 x 200 x 200 mm:</strong>
- Volume: 0.024 m³
- Weight: 0.024 m³ x 600 kg/m³ = 14.4 kg
<strong>5. 600 x 200 x 230 mm:</strong>
- Volume: 0.0276 m³
- Weight: 0.0276 m³ x 600 kg/m³ = 16.56 kg
<strong>6. 600 x 200 x 250 mm:</strong>
- Volume: 0.03 m³
- Weight: 0.03 m³ x 600 kg/m³ = 18 kg
<strong>7. 600 x 200 x 300 mm:</strong>
- Volume: 0.036 m³
- Weight: 0.036 m³ x 600 kg/m³ = 21.6 kg
<strong>For blocks with a size of 625 x 240 mm, the weights would be slightly higher:</strong>
<strong>1. 625 x 240 x 75 mm:</strong>
- Volume: 0.01125 m³
- Weight: 0.01125 m³ x 600 kg/m³ = 6.75 kg
<strong>2. 625 x 240 x 100 mm:</strong>
- Volume: 0.015 m³
- Weight: 0.015 m³ x 600 kg/m³ = 9 kg
<strong>3. 625 x 240 x 150 mm:</strong>
- Volume: 0.0225 m³
- Weight: 0.0225 m³ x 600 kg/m³ = 13.5 kg
<strong>4. 625 x 240 x 200 mm:</strong>
- Volume: 0.03 m³
- Weight: 0.03 m³ x 600 kg/m³ = 18 kg
<strong>5. 625 x 240 x 230 mm:</strong>
- Volume: 0.0345 m³
- Weight: 0.0345 m³ x 600 kg/m³ = 20.7 kg
<strong>6. 625 x 240 x 250 mm:</strong>
- Volume: 0.0375 m³
- Weight: 0.0375 m³ x 600 kg/m³ = 22.5 kg
<strong>7. 625 x 240 x 300 mm:</strong>
- Volume: 0.045 m³
- Weight: 0.045 m³ x 600 kg/m³ = 27 kg
These calculations assume a uniform density of 600 kg/m³, which is a common density for AAC blocks. Actual weights may vary slightly based on the specific density used by the manufacturer.
<h5>Related Works</h5>
Fully automatic fly ash brick machine. 4500 bricks per hour capacity. Model AT 24 – 800 ton 4 cylinder press machine with automatic pallet stacker system & batching plant.
<h3>Fully automatic fly ash brick machine. 4500 bricks per hour capacity.
Model AT 24 - 800 ton 4 cylinder press machine with automatic pallet stacker system & batching plant.</h3>
<img src="https://www.flyashbrickmachine.org/wp-content/uploads/2023/03/unnamed.jpg" sizes="(max-width: 512px) 100vw, 512px" srcset="https://i0.wp.com/www.flyashbrickmachine.org/wp-content/uploads/2023/03/unnamed.jpg?w=512&ssl=1 512w, https://i0.wp.com/www.flyashbrickmachine.org/wp-content/uploads/2023/03/unnamed.jpg?resize=300%2C225&ssl=1 300w" alt="" width="512" height="384" />
<h5>Model : AT 24 - 4500 Bricks / Hr Capacity</h5>
<h4>Product Description :</h4>
The Model AT-24 is a fully automatic fly ash brick making machine with 800ton 4-cylinder press. Production capacity is 4500-5000bricks per hour. This machine is designed to meet the high production demands of large construction projects, while also ensuring consistent quality and durability in the bricks produced.
<h5>Product details :</h5>
<b>Production Capacity 4500-5000 per Hour </b>
<b>Pressing Cylinder Capacity 800 TON</b>
<b>No. of Main Press Cylinder 4 </b>
<b>Hydraulic Pump Motor 30 H.P</b>
<b>Cycle Time 18 Sec.</b>
<b>Oil Tank Capacity 1200 Litre</b>
<b>System Pressure 200 Kg/Cm2</b>
<b>Pump 120 Lpm</b>
<b>Pan Mixer Capacity 750 x 2 Kg</b>
<b>Pan Mixer Motor/Gearbox 30 HP/V </b>
<b>Hydraulic Trolley 500 Kg.</b>
<b>Wheelbarrow 250 Kg. </b>
<b>Compressive Strength 170 Kg/Cm2</b>
<h5>Related Products</h5>
Fully automatic fly ash brick machine. 4500 bricks per hour capacity. Model AT-24/18 – 400 ton double cylinder hydraulic press with automatic pallet stacker system.
<h3>Fully automatic fly ash brick machine. 4500 bricks per hour capacity.
Model AT-24/18 - 400 ton double cylinder hydraulic press with automatic pallet stacker system.</h3>
<img src="https://www.flyashbrickmachine.org/wp-content/uploads/2023/03/400ton.jpg" sizes="(max-width: 512px) 100vw, 512px" srcset="https://i0.wp.com/www.flyashbrickmachine.org/wp-content/uploads/2023/03/400ton.jpg?w=512&ssl=1 512w, https://i0.wp.com/www.flyashbrickmachine.org/wp-content/uploads/2023/03/400ton.jpg?resize=300%2C225&ssl=1 300w" alt="" width="512" height="384" />
<h5>Model : AT 24 - 4500 Bricks / Hr Capacity</h5>
<h4>Product Description :</h4>
The Model AT-18 is a fully automatic fly ash brick making machine with 400ton Double cylinder press. Production capacity is 3600-4000bricks per hour. This machine is designed to meet the high production demands of large construction projects, while also ensuring consistent quality and durability in the bricks produced.
<h5>Product details</h5>
<b>Production Capacity 4500-5000 per Hour </b>
<b>Pressing Cylinder Capacity 400 TON</b>
<b>No. of Main Press Cylinder 2 </b>
<b>Hydraulic Pump Motor 20 H.P</b>
<b>Cycle Time 18 Sec.</b>
<b>Oil Tank Capacity 800 Litre</b>
<b>System Pressure 200 Kg/Cm2</b>
<b>Pump 62 Lpm</b>
<b>Pan Mixer Capacity 750 x 2 Kg</b>
<b>Pan Mixer Motor/Gearbox 30 HP/V </b>
<b>Hydraulic Trolley 500 Kg.</b>
<b>Wheelbarrow 250 Kg. </b>
<b>Compressive Strength 170 Kg/Cm2</b>
<h5>Related Works</h5>